The New Standard in Fire-Rated Deck Systems

UL-certified fire-resistant thermoplastic pucks ideal
for construction applications that require a protective
flame barrier.

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SafePassage is a cost-effective and elegant engineered solution that delivers out-of-the-box, ready-to-install, built-in electrified deck fire protection.

Superior fire safety UL-listed poke through for electrified deck systems

SafePassage leverages a patented intumescent composite and is injection molded to exacting OEM specifications. Its proprietary intumescent technology provides a protective barrier against the spread of fire, protecting life and preserving property.

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SafePassage is a fire-resistant thermoplastic “puck”, which is classified under “Outlet Boxes and Fittings for Fire-Resistance” by Underwriters Laboratories. The electrical insert poke-through device is listed by UL as a component for use in electrified fire rated deck systems.

The electrical insert poke-through device is designed as a “preset insert” component to be installed over factory-punched holes in steel floor units to allow for passage of wires in a fire rated deck assembly. SafePassage can be used as an “after set insert” installed in core-drilled holes of a concrete topping in cellular steel floor units to allow for passage of wires in a fire rated deck assembly.

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REAL-WORLD APPLICATION

How SafePassage® Intuplas® Protects Poke-Through Openings

SafePassage® is engineered for OEMs developing fire-rated poke-through devices for floors, walls, and ceilings. Molded from Pyrophobic’s Intuplas® intumescent polymer, SafePassage® helps protect the opening around electrical and data pathways by expanding when exposed to heat, forming a barrier against fire, heat, and smoke.

1. Engineered Intumescent Material
Pyrophobic manufactures Intuplas®, a patented intumescent polymer designed to expand when exposed to elevated temperatures.

2. Molded Into SafePassage®
Intuplas® is molded into SafePassage®, a ready-to-integrate fire protection component for electrified deck and poke-through applications.

3. Integrated by OEM Partners
OEMs incorporate SafePassage® into poke-through devices, floor boxes, and related building products that require passive fire protection.

4. Installed in the Building
The completed device is installed in a floor, wall, or ceiling assembly during construction, helping maintain the fire-rated separation between spaces.

5. Fire Sarts
Fire starts on one side (another floor or room).

6. Expands to Seal the Opening
When exposed to heat, it expands to fill the void, helping block fire, heat, and smoke from spreading to the next room or floor.

7. Protecting the next floor/room.
This advanced passive fire protection material is a solution to save lives and protect property. It also helps OEMs to meet demanding fire safety requirements.

Torch Test of Pyrophobic Intuplas vs Intumescent Cavity Barrier at 4 mm - Passive Fire Protection.

Video Torch Test of Pyrophobic Intuplas vs Intumescent Cavity Barrier at 4 mm – Passive Fire Protection. Intuplas is an intumescent thermoplastic composite for building infrastructure. 

Fire Test Standards

ASTM E119
ASTM E814
UL 263

Testing Facilities

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